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Quality Pilot

QCPlanner QC laboratory planning

QCPlanner plans the QC laboratory: sample registration and LIMS intake, then a constraint solver that schedules work against real instrument capacity, analyst competency and predicted out-of-specification risk. The solver decides; the models only steer it.

QCPlanner laboratory schedule — instruments and analysts across the week with samples placed by the solver
The week's schedule — instruments, analysts and samples placed by the solver

The problem

QC laboratory planning

A QC laboratory is scheduled on a whiteboard and in the head of the supervisor. Instrument time, analyst qualification, method duration and release deadlines all compete, and the plan is rebuilt by hand every time a sample arrives late or an assay fails. The cost is release lead time nobody can attribute to anything.

What it does

  1. 01 Takes samples in from LIMS extracts and registers them with method, priority and release deadline.
  2. 02 Schedules the laboratory with a constraint solver against instrument capacity, analyst competency and method duration, and re-plans when reality changes.
  3. 03 Feeds the solver with model predictions — OOS risk, expected duration — while keeping the decision deterministic and every plan version on the audit record.
QCPlanner sample intake from LIMS with method, priority and release deadline
Sample intake — method, priority and release deadline

Who it is for

QC laboratory managers and supervisors in pharmaceutical manufacturing and contract laboratories who plan against instrument capacity and release deadlines every day. Currently running as a local deployment with early users.

Where it stands

Pilot Pilot — in use with early customers. Scope, data and success criteria are agreed per pilot, and we say what is production and what is prototype before you ask.

Key capabilities

QCPlanner

  • 01

    Sample registration and LIMS intake

    Manual registration, daily LIMS extracts (CSV/Excel) with per-tenant column mapping and order-independent duplicate detection.

  • 02

    Constraint solver that schedules the laboratory

    A CP-SAT optimiser assigns tests to instruments and analysts against real capacity, competency-gated assignment, deadline windows and an OOS-risk objective — and re-plans when reality changes.

  • 03

    ML that steers, never decides

    Duration, OOS-risk and throughput predictions feed the solver and are retrained on the tenant's own history; the deterministic solver remains the decision core.

  • 04

    A local assistant with gated execution

    The assistant runs on a local model, so batch data never leaves the server; it answers freely but every change is proposed, confirmed by a person and audited.

  • 05

    Result lifecycle and laboratory release

    Enforced test and series state machines, OOS → retest workflow and an e-signed laboratory disposition behind a readiness gate.

The same foundation as every Synlogica application

Every application in the portfolio carries the same controls, so an inspector who has seen one knows how to read the next.

  • Versioned records — a record can be superseded, never silently altered.
  • Electronic signature on every controlled step.
  • An audit trail an inspector can follow, hash-chained end to end.
  • Runs on your own tenant, hosted in the EU.

Talk to us

Talk about QCPlanner

Bring a real case — a recent excursion, an invoice you doubted, a procedure that just changed — and we walk it through together. If it is not a problem for software, we will say so.